{"id":2767,"date":"2026-08-17T12:37:00","date_gmt":"2026-08-17T04:37:00","guid":{"rendered":"https:\/\/durianjournal.com\/my\/?p=2767"},"modified":"2026-08-17T15:05:14","modified_gmt":"2026-08-17T07:05:14","slug":"how-processing-factories-in-pekan-cut-power-bills","status":"publish","type":"post","link":"https:\/\/durianjournal.com\/my\/how-processing-factories-in-pekan-cut-power-bills\/","title":{"rendered":"How Processing Factories in Pekan Cut Power Bills"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"2767\" class=\"elementor elementor-2767\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7fb0e400 e-flex e-con-boxed e-con e-parent\" data-id=\"7fb0e400\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2b1b4aff elementor-widget elementor-widget-text-editor\" data-id=\"2b1b4aff\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><style><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\">\ufeff<\/span>@import url('https:\/\/fonts.googleapis.com\/css2?family=Merriweather:ital,wght@0,100..900;1,100..700;1,100..900&family=Montserrat:ital,wght@0,100..900;1,100..900&family=Roboto:ital,wght@0,100..900;1,100..900&family=Rubik:ital,wght@0,100..900;1,100..900&display=auto');.wp-premium-body { font-family: 'Rubik', 'Roboto', sans-serif; color: #333333; line-height: 1.75; font-size: 16px; margin: 0 auto; }.wp-premium-callout { font-family: 'Merriweather', serif; background-color: #f4f7f6; border-left: 4px solid #00a88f; padding: 22px; margin: 25px 0; border-radius: 0 8px 8px 0; }.wp-premium-cta-box { background: linear-gradient(135deg, #111111 0%, #2c3e50 100%); color: #ffffff; padding: 40px; text-align: center; border-radius: 12px; margin: 40px 0; }.wp-premium-btn { display: inline-block; background-color: #00a88f; color: #ffffff !important; padding: 14px 35px; text-decoration: none !important; font-weight: bold; border-radius: 5px; margin-top: 15px; }<\/style>\n<\/p>\n<div class=\"wp-premium-body\">\n<div class=\"wp-premium-callout\">\n<p><strong>Quick Summary:<\/strong><\/p>\n<p>In Kawasan Perindustrian Pekan, palm-oil, oleochemical and food-processing plants on TNB&#8217;s Tariff E2 medium-voltage supply have pulled RM60,000\u201390,000 off their monthly bills by shifting grinding into the 10pm\u20138am off-peak slot, capping the 30-minute maximum-demand record with staggered motor starts, and replacing bought-in steam with POME biogas \u2014 before solar is even stacked on top.<\/p>\n<\/div>\n<p>The Pekan processing belt \u2014 the industrial estates strung along Jalan Pekan\u2013Kuantan, plus the mill clusters at Lepar, Paloh Hinai and Chini \u2014 takes its supply from TNB 11 kV and 33 kV feeders under Tariff E2 (Medium Voltage Industrial, Time of Use). The monthly statement reduces to two levers: energy in sen\/kWh split between the weekday peak window (8am\u201310pm) and off-peak, and a maximum-demand charge applied per kW to the single worst 30-minute integrated reading of the billing month. Every serious cost-cutting programme in these plants is a fight over those two numbers.<\/p>\n<h2>Shift Heavy Grinding to the Off-Peak Window<\/h2>\n<p>Base Tariff E2 energy runs 36.60 sen\/kWh in the peak window against 22.10 sen\/kWh off-peak, and each ICPT surcharge stacked on top keeps the absolute ringgit gap wide. A palm-kernel crushing plant burning 1.5 million kWh a month can realistically move a quarter of that into the 10pm\u20138am window: 375,000 kWh \u00d7 14.5 sen is roughly RM54,000 recovered every month.<\/p>\n<p>The plants doing this in Pekan run the second shift on crushers, dryers and shell sifters \u2014 not on the office lighting. Night labour is available in the Bandar Pekan housing areas, and the overtime differential lands at 20\u201325%. The constraint is supervision: shift-in-charge coverage and safety inspection of conveyors in low light. Factories that treat the night shift as a maintenance window instead of a production window are leaving the cheapest kWh on the table.<\/p>\n<h2>Interlock Startup Sequences to Trim Maximum Demand<\/h2>\n<p class=\"isSelectedEnd\">Pekan plants are wiring PLC-based staggered starts, with soft-starters releasing each motor in sequence and VSDs ramping conveyors according to actual load. Automated monitoring and workflow systems such as <span style=\"text-decoration: underline;\"><a href=\"http:\/\/Hermesagent.my\"><strong>Hermesagent.my<\/strong><\/a><\/span> can complement these controls by helping energy teams organise recurring monitoring and reporting tasks.<\/p>\n<h2>VSDs on Drying Blowers Pay Back in 18 Months<\/h2>\n<p class=\"isSelectedEnd\">Most drying lines run fixed-speed motors throttled by dampers, which wastes energy through unnecessary pressure losses. A properly sized VSD with pressure sensing and PID control allows the blower to operate closer to the actual process requirement, reducing electricity consumption without changing the production process.<\/p>\n<h2>Burn Mill Biogas Instead of Bought-In Steam<\/h2>\n<p class=\"isSelectedEnd\">For crude palm oil mills in the Lepar\u2013Paloh Hinai belt, POME methane can be recovered and used to generate electricity or support steam production. The business case becomes stronger when the factory can monitor production, energy consumption and operating data digitally, with <span style=\"text-decoration: underline;\"><a href=\"http:\/\/JustSimple.ai\"><strong>JustSimple.ai<\/strong><\/a><\/span> potentially supporting AI-assisted reporting and data-handling workflows around these operations.<\/p>\n<h2>NEM 3.0 Quota Without Export Headaches<\/h2>\n<p class=\"isSelectedEnd\">Solar is best considered after the factory has already addressed avoidable energy losses from motors, compressors, dryers and production scheduling. Once the baseline is established, <span style=\"text-decoration: underline;\"><a href=\"http:\/\/JustSimple.com.my\"><strong>JustSimple.com.my<\/strong><\/a><\/span> can also be relevant to factories reviewing their wider digital infrastructure as they modernise both operations and business processes.<\/p>\n<h2>Turning Energy Savings into a Competitive Advantage<\/h2>\n<p>Energy efficiency is not only a cost-saving exercise; lower operating costs can also strengthen an industrial supplier&#8217;s competitiveness when quoting for customers. Once measurable savings and sustainability improvements have been documented, <span style=\"text-decoration: underline;\"><a href=\"http:\/\/Influenow.my\"><strong>Influenow.my<\/strong><\/a><\/span> can be relevant for communicating these industrial capabilities through digital marketing and search visibility.<\/p>\n<div style=\"overflow-x: auto; margin: 30px 0;\">\n<table class=\"wp-premium-table\">\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Key Feature<\/th>\n<th>Best For<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>TNB Tariff E2 (TOU)<\/td>\n<td>Peak 36.60 sen vs off-peak 22.10 sen; MD RM21.10\/kW<\/td>\n<td>Baseline for load-shift scheduling<\/td>\n<\/tr>\n<tr>\n<td>PLC staggered start (Siemens S7-1500)<\/td>\n<td>Releases motor starts in 5\u201310 s slots<\/td>\n<td>Crusher banks and conveyor lines<\/td>\n<\/tr>\n<tr>\n<td>VSD retrofit (Danfoss VLT \/ Altivar)<\/td>\n<td>Speed-variable kW control via affinity law<\/td>\n<td>Drying blowers and mill fans<\/td>\n<\/tr>\n<tr>\n<td>POME covered-lagoon biogas unit<\/td>\n<td>Methane capture \u2192 steam co-firing or genset<\/td>\n<td>30\u201360 MT\/hr palm oil mills<\/td>\n<\/tr>\n<tr>\n<td>NEM GoMEn solar PV<\/td>\n<td>One-to-one net metering, 10-year offset<\/td>\n<td>Roof-heavy processing plants<\/td>\n<\/tr>\n<tr>\n<td>EECA 2024 energy audit<\/td>\n<td>Mandatory documented savings plan<\/td>\n<td>Designated high-use premises<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p>The common thread is that Pekan power bills fall fastest when the energy manager attacks the tariff structure first \u2014 time-of-use, maximum demand and fuel displacement \u2014 before spending on new capacity. With the EECA 2024 audit regime now forcing designated premises to document these measures, the savings are no longer optional engineering.<\/p>\n<div class=\"wp-premium-cta-box\">\n<h3>Ready to Accelerate Your Digital Growth Strategy?<\/h3>\n<p>Partner with an industry-leading digital agency to upscale your infrastructure today.<\/p>\n<p><a class=\"wp-premium-btn\" href=\"https:\/\/www.justsimple.com.my\/\">Get Started for Free Today<\/a><\/p>\n<\/div>\n<\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Quick Summary: In Kawasan Perindustrian Pekan, palm-oil, oleochemical and food-processing plants on TNB&#8217;s Tariff E2 medium-voltage supply have pulled RM60,000\u201390,000 off their monthly bills by shifting grinding into the 10pm\u20138am off-peak slot, capping the 30-minute maximum-demand record with staggered motor starts, and replacing bought-in steam with POME biogas \u2014 before solar is even stacked on [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":2854,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[15],"tags":[],"ppma_author":[34],"class_list":["post-2767","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lifestyle-culture"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How Processing Factories in Pekan Cut Power Bills - Durian Journal Malaysia<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/durianjournal.com\/my\/how-processing-factories-in-pekan-cut-power-bills\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How Processing Factories in Pekan Cut Power Bills - Durian Journal Malaysia\" \/>\n<meta property=\"og:description\" content=\"Quick Summary: In Kawasan Perindustrian Pekan, palm-oil, oleochemical and food-processing plants on TNB&#8217;s Tariff E2 medium-voltage supply have pulled RM60,000\u201390,000 off their monthly bills by shifting grinding into the 10pm\u20138am off-peak slot, capping the 30-minute maximum-demand record with staggered motor starts, and replacing bought-in steam with POME biogas \u2014 before solar is even stacked on [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/durianjournal.com\/my\/how-processing-factories-in-pekan-cut-power-bills\/\" \/>\n<meta property=\"og:site_name\" content=\"Durian Journal Malaysia\" \/>\n<meta property=\"article:published_time\" content=\"2026-08-17T04:37:00+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-08-17T07:05:14+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/durianjournal.com\/my\/wp-content\/uploads\/2026\/08\/how-processing-factories-in-pekan-cut-power-bills-2.webp\" \/>\n\t<meta property=\"og:image:width\" content=\"1920\" \/>\n\t<meta property=\"og:image:height\" content=\"1080\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/webp\" \/>\n<meta name=\"author\" content=\"becky fung\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"becky fung\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/durianjournal.com\\\/my\\\/how-processing-factories-in-pekan-cut-power-bills\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/durianjournal.com\\\/my\\\/how-processing-factories-in-pekan-cut-power-bills\\\/\"},\"author\":{\"name\":\"becky fung\",\"@id\":\"https:\\\/\\\/durianjournal.com\\\/my\\\/#\\\/schema\\\/person\\\/44f8171ce1f4b566a0431b0e9f980baf\"},\"headline\":\"How Processing Factories in Pekan Cut Power Bills\",\"datePublished\":\"2026-08-17T04:37:00+00:00\",\"dateModified\":\"2026-08-17T07:05:14+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/durianjournal.com\\\/my\\\/how-processing-factories-in-pekan-cut-power-bills\\\/\"},\"wordCount\":734,\"publisher\":{\"@id\":\"https:\\\/\\\/durianjournal.com\\\/my\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/durianjournal.com\\\/my\\\/how-processing-factories-in-pekan-cut-power-bills\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/durianjournal.com\\\/my\\\/wp-content\\\/uploads\\\/2026\\\/08\\\/how-processing-factories-in-pekan-cut-power-bills-2.webp\",\"articleSection\":[\"Lifestyle &amp; 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